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CVD growth of graphene on copper and nickel

In chemical vapour deposition, methane breaks down on a hot metal foil and its carbon assembles into graphene. Copper dissolves almost no carbon, so growth happens on the surface and stops once one layer covers the foil. Nickel dissolves carbon at the growth temperature and releases it as it cools, giving few-layer graphene whose thickness depends on the cooling rate.

Updated 5 cited papers65 editable layers

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At a glance

Category
Graphene synthesis
Method
Chemical vapour deposition
Approach
Bottom-up
Starting materials
Methane (CH₄), with hydrogen, over hot Cu or Ni
Product
Monolayer graphene on Cu; few-layer graphene on Ni
Typical size
Continuous films over centimetre-scale foils
Key result
High: mostly monolayer on Cu (under 5 % few-layer areas); 1 to about 12 layers on Ni
Scalability
High: large-area films, compatible with roll-to-roll growth
Figure
1920 × 1080 px (16:9), 65 editable layers, 13 generated objects

Step by step

  1. Cu · Adsorption and dehydrogenationCH₄ breaks down on the hot surface into CHₓ species and carbon adatoms
  2. Cu · NucleationAdatoms meet and form graphene islands
  3. Cu · Growth and coalescenceIslands grow and merge; growth stops once the copper is covered
  4. Ni · DissolutionCarbon dissolves into the nickel at the growth temperature
  5. Ni · Segregation on coolingDissolved carbon comes back out at the surface as the metal cools
  6. Ni · Few-layer grapheneThe number of layers depends on the cooling rate

Strengths

  • Large, continuous films
  • Self-limiting monolayer growth on Cu
  • Films can be transferred to any substrate

Limitations

  • High temperature, gas handling and often low pressure
  • Grain boundaries and wrinkles; transfer adds defects
  • Layer number is hard to control on Ni

Uses

  • Transparent electrodes
  • Electronics and sensors
  • Barrier films and membranes

Papers this template follows

  1. Li et al., “Large-area synthesis of high-quality and uniform graphene films on copper foils”, Science 2009. doi:10.1126/science.1171245primary
  2. Reina et al., “Large area, few-layer graphene films on arbitrary substrates by chemical vapor deposition”, Nano Lett. 2009. doi:10.1021/nl801827vprimary
  3. Yu et al., “Graphene segregated on Ni surfaces and transferred to insulators”, Appl. Phys. Lett. 2008. doi:10.1063/1.2982585further reading
  4. Hu et al., “On the nucleation of graphene by chemical vapor deposition”, New J. Chem. 2012. doi:10.1039/C1NJ20695Hfurther reading
  5. Fujita et al., “Near room temperature chemical vapor deposition of graphene with diluted methane and molten gallium catalyst”, Sci. Rep. 2017. doi:10.1038/s41598-017-12380-wfurther reading

Redrawn and simplified after Li et al., Science 2009 (doi:10.1126/science.1171245) and Reina et al., Nano Lett. 2009 (doi:10.1021/nl801827v).

How templates are written and checked: editorial guidelines.

Questions

What does the “CVD growth of graphene on copper and nickel” template show?

In chemical vapour deposition, methane breaks down on a hot metal foil and its carbon assembles into graphene. Copper dissolves almost no carbon, so growth happens on the surface and stops once one layer covers the foil. Nickel dissolves carbon at the growth temperature and releases it as it cools, giving few-layer graphene whose thickness depends on the cooling rate.

What are the steps shown in “CVD growth of graphene on copper and nickel”?

1. Cu · Adsorption and dehydrogenation: CH₄ breaks down on the hot surface into CHₓ species and carbon adatoms. 2. Cu · Nucleation: Adatoms meet and form graphene islands. 3. Cu · Growth and coalescence: Islands grow and merge; growth stops once the copper is covered. 4. Ni · Dissolution: Carbon dissolves into the nickel at the growth temperature. 5. Ni · Segregation on cooling: Dissolved carbon comes back out at the surface as the metal cools. 6. Ni · Few-layer graphene: The number of layers depends on the cooling rate.

What are the starting materials and the product?

Starting materials: Methane (CH₄), with hydrogen, over hot Cu or Ni. Product: Monolayer graphene on Cu; few-layer graphene on Ni.

Which papers is “CVD growth of graphene on copper and nickel” based on?

Li et al., “Large-area synthesis of high-quality and uniform graphene films on copper foils”, Science 2009 (doi:10.1126/science.1171245); Reina et al., “Large area, few-layer graphene films on arbitrary substrates by chemical vapor deposition”, Nano Lett. 2009 (doi:10.1021/nl801827v); Yu et al., “Graphene segregated on Ni surfaces and transferred to insulators”, Appl. Phys. Lett. 2008 (doi:10.1063/1.2982585); Hu et al., “On the nucleation of graphene by chemical vapor deposition”, New J. Chem. 2012 (doi:10.1039/C1NJ20695H); Fujita et al., “Near room temperature chemical vapor deposition of graphene with diluted methane and molten gallium catalyst”, Sci. Rep. 2017 (doi:10.1038/s41598-017-12380-w).

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CVDchemical vapour depositioncoppernickelmethanehydrogennucleationsegregationself-limitingmonolayerfew-layergrowth mechanism

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