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Chemically strengthened glass: a log of the ion-exchanged surface

A well log of an ion-exchanged glass, read from the surface down: in molten KNO₃, larger K⁺ ions replace Na⁺, so the surface is squeezed into compression (up to about 1000 MPa) that falls to zero at the depth of layer, balanced by a small tension in the core. Tracks for the ions, the K⁺ fraction, the stress, a surface flaw held shut and the remarks share one depth axis.

Updated 3 cited papers783 editable layers

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At a glance

Category
Graphical abstracts
Method
Graphical abstract
Starting materials
An alkali aluminosilicate glass containing Na⁺
Product
Glass with a compressive surface layer and a balancing tension in its core
Key result
Surface compression up to ~1000 MPa and case depth generally < 100 µm for K⁺↔Na⁺, > 150 µm with Na⁺↔Li⁺; K⁺ diffusion depth ~20 % deeper than DOL (Hödemann et al. 2020); KNO₃ at 420 °C, 1 and 12 h, 4 mm aluminosilicate float glass (Li et al. 2021)
Figure
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Step by step

  1. BathThe glass is suspended in molten KNO₃ (420 °C, 1–12 h in one study); K⁺ from the salt replaces Na⁺ in the glass surface (Li et al. 2021; Svenson et al. 2014)
  2. StuffingK⁺ is physically larger than the Na⁺ it replaces, so the exchanged layer is put into compression, up to about 1000 MPa for K⁺↔Na⁺ (Hödemann et al. 2020)
  3. Depth of layerCompression falls to zero at the depth of layer (DOL), generally below 100 µm for K⁺↔Na⁺; the K⁺ front lies about 20 % deeper; longer exchange lowers CS and deepens DOL (Hödemann et al. 2020; Li et al. 2021)
  4. BalanceCompression at the surfaces and tension in the core balance through the thickness; the tension is only the result of that balance (Hödemann et al. 2020)
  5. CracksSurface flaws sit in compression, so much higher external forces are needed to grow them, and abrasion resistance rises; depths above 150 µm need Na⁺↔Li⁺ exchange in Li-containing glass (Hödemann et al. 2020)

Uses

  • Graphical abstracts on chemically strengthened and ion-exchanged glass
  • Talks on cover glass for touch panels and aircraft windscreens
  • Teaching residual stress profiles and ion exchange

Papers this template follows

  1. Hödemann et al., “Measurement of stress build-up of ion-exchange strengthened lithium aluminosilicate glass”, Journal of the American Ceramic Society 2020. doi:10.1111/jace.16913primary
  2. Li et al., “Insight into the Interaction between Water and Ion-Exchanged Aluminosilicate Glass by Nanoindentation”, Materials 2021. doi:10.3390/ma14112959primary
  3. Svenson et al., “Pressure-induced changes in interdiffusivity and compressive stress in chemically strengthened glass”, ACS Applied Materials & Interfaces 2014. doi:10.1021/am5019868primary

Drawn by LabCanvas after Hödemann et al., J. Am. Ceram. Soc. 2020 (doi:10.1111/jace.16913); Li et al., Materials 2021 (doi:10.3390/ma14112959) and Svenson et al., ACS Appl. Mater. Interfaces 2014 (doi:10.1021/am5019868).

How templates are written and checked: editorial guidelines.

Questions

What does the “Chemically strengthened glass: a log of the ion-exchanged surface” template show?

A well log of an ion-exchanged glass, read from the surface down: in molten KNO₃, larger K⁺ ions replace Na⁺, so the surface is squeezed into compression (up to about 1000 MPa) that falls to zero at the depth of layer, balanced by a small tension in the core. Tracks for the ions, the K⁺ fraction, the stress, a surface flaw held shut and the remarks share one depth axis.

What are the steps shown in “Chemically strengthened glass: a log of the ion-exchanged surface”?

1. Bath: The glass is suspended in molten KNO₃ (420 °C, 1–12 h in one study); K⁺ from the salt replaces Na⁺ in the glass surface (Li et al. 2021; Svenson et al. 2014). 2. Stuffing: K⁺ is physically larger than the Na⁺ it replaces, so the exchanged layer is put into compression, up to about 1000 MPa for K⁺↔Na⁺ (Hödemann et al. 2020). 3. Depth of layer: Compression falls to zero at the depth of layer (DOL), generally below 100 µm for K⁺↔Na⁺; the K⁺ front lies about 20 % deeper; longer exchange lowers CS and deepens DOL (Hödemann et al. 2020; Li et al. 2021). 4. Balance: Compression at the surfaces and tension in the core balance through the thickness; the tension is only the result of that balance (Hödemann et al. 2020). 5. Cracks: Surface flaws sit in compression, so much higher external forces are needed to grow them, and abrasion resistance rises; depths above 150 µm need Na⁺↔Li⁺ exchange in Li-containing glass (Hödemann et al. 2020).

What are the starting materials and the product?

Starting materials: An alkali aluminosilicate glass containing Na⁺. Product: Glass with a compressive surface layer and a balancing tension in its core.

Which papers is “Chemically strengthened glass: a log of the ion-exchanged surface” based on?

Hödemann et al., “Measurement of stress build-up of ion-exchange strengthened lithium aluminosilicate glass”, Journal of the American Ceramic Society 2020 (doi:10.1111/jace.16913); Li et al., “Insight into the Interaction between Water and Ion-Exchanged Aluminosilicate Glass by Nanoindentation”, Materials 2021 (doi:10.3390/ma14112959); Svenson et al., “Pressure-induced changes in interdiffusivity and compressive stress in chemically strengthened glass”, ACS Applied Materials & Interfaces 2014 (doi:10.1021/am5019868).

Can I edit the “Chemically strengthened glass: a log of the ion-exchanged surface” template?

Yes. Open it in the LabCanvas editor: all 783 layers are editable, including 1 generated objects (structures, plots, equipment) with their own settings. Change the text, colours and layout, then export PNG, TIFF, SVG or PDF.

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chemically strengthened glassion exchangeK⁺ for Na⁺molten KNO₃compressive stressdepth of layercentral tensionaluminosilicate glasscover glasstouch panelaircraft windscreenstress profilegraphical abstract3D model

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